{"id":22034,"date":"2021-06-02T13:18:16","date_gmt":"2021-06-02T08:18:16","guid":{"rendered":"http:\/\/new.afex.uz\/product\/soap-production-line\/"},"modified":"2023-10-20T10:03:14","modified_gmt":"2023-10-20T05:03:14","slug":"soap-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/soap-production-line\/","title":{"rendered":"Soap production line"},"content":{"rendered":"

General information<\/span><\/h3>\n


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Production capacity: 100-300kg\/hour<\/strong><\/span><\/p>\n

Number of workers: 6<\/strong><\/span><\/p>\n

Required area size: 22*8*3.5m (length*width*height)<\/strong><\/span><\/p>\n

Power: 30kw\/h<\/strong><\/span><\/p>\n

Special requirements: sewage system, ventilation system, 3-phase electricity, hygienic area.<\/strong><\/span><\/p>\n

Production process<\/strong><\/span><\/h3>\n

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The production process does not consist of complicated steps. It does not require high technical knowledge and skills from the user. Our experienced technologists will provide you with practical assistance in installing the equipment.<\/strong><\/span><\/p>\n

The first stage – we prepare the raw materials<\/strong><\/span><\/h3>\n

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At the earliest stage, we need to prepare the raw materials. The composition of raw materials varies depending on the type of soap (household soap and perfume soap). With our equipment, you can produce all kinds of soaps. For this we need a mixer. The mixer prepares all the raw materials for us to produce a quality product.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
Mixer<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Sigimi<\/strong><\/span><\/td>\n50kg<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n2,2 kw\/h<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n1500*1000*1050mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n252kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

The second stage – we grind the raw materials<\/strong><\/span><\/h3>\n

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In the next step, we grind the mixed raw materials so that they are well combined.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Grinding equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Screw diameter<\/strong><\/span><\/td>\n150mm<\/strong><\/span><\/td>\n<\/tr>\n
Auger working length<\/strong><\/span><\/td>\n300mm\u00a0<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n2,2kw<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n1300*1050*1100mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n380kg\u00a0<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

The third stage – we take it out of the extruder<\/strong><\/span><\/h3>\n

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At this stage, we will carry out the most basic process of our production. We transfer the crushed semi-finished raw materials to the extruders through the conveyor. The most important equipment in the production line is definitely the extruder equipment. Extruder equipment is a high-quality equipment that produces soaps under strong pressure (press).<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
Grinding equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Sigimi<\/strong><\/span><\/td>\n100-300kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n5,5kw<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n4000*1000*2450mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n1870 kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

The fourth stage – we give shape<\/strong><\/span><\/h3>\n

We can print various inscriptions and patterns on the soaps produced from the extruder with the help of a mold shaft. We work with each client individually.<\/strong><\/span><\/p>\n

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We remind you that you can produce 2 types of soaps through this type of production line: perfume soap and household soap. The production process has gone through the same stages until now. Only here is the difference. Household soap is usually rectangular. Therefore, only the cutting equipment is enough for him.<\/strong><\/span><\/p>\n

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Cutting equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n2kw<\/strong><\/span><\/td>\n<\/tr>\n
Sigimi<\/strong><\/span><\/td>\n100-1000 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
Cutting length<\/strong><\/span><\/td>\n60-400 mm<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n800*360*800 mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n58 kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Perfume soaps are round or oval. That is why we need additional equipment. For this we need a soap stamping machine and a special mold.<\/strong><\/span><\/p>\n

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Soap Stamping Equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n3kw<\/strong><\/span><\/td>\n<\/tr>\n
Hydraulic press<\/strong><\/span><\/td>\n500-800 kg<\/strong><\/span><\/td>\n<\/tr>\n
Air pressure<\/strong><\/span><\/td>\n0,6 mpa<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n650*500*1450<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n320 kg\u00a0<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Our soaps come out of the equipment ready for sale on the conveyor. We can take them from the conveyor and pack them and sell them. Depending on how you want to pack, we can offer different equipment: in a bag, box or two-layer paper packaging. We offer you horizontal packaging equipment.<\/strong><\/span><\/p>\n

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Horizontal coding equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Speed of operation<\/strong><\/span><\/td>\n40-250 pc\/m<\/strong><\/span><\/td>\n<\/tr>\n
Voltage<\/strong><\/span><\/td>\n220v 50-60 hz<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n1,7 kw<\/strong><\/span><\/td>\n<\/tr>\n
Kadoclsh height<\/strong><\/span><\/td>\nma[ 45mm<\/strong><\/span><\/td>\n<\/tr>\n
collar length<\/strong><\/span><\/td>\n90-230mm<\/strong><\/span><\/td>\n<\/tr>\n
Coding width<\/strong><\/span><\/td>\n40-125 mm<\/strong><\/span><\/td>\n<\/tr>\n
The size<\/strong><\/span><\/td>\n3470*670*1450mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n350 kg\u00a0<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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