{"id":22012,"date":"2022-07-27T10:49:19","date_gmt":"2022-07-27T05:49:19","guid":{"rendered":"http:\/\/new.afex.uz\/product\/antifreeze-production-line\/"},"modified":"2023-10-19T11:16:04","modified_gmt":"2023-10-19T06:16:04","slug":"antifreeze-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/antifreeze-production-line\/","title":{"rendered":"Antifreeze production line"},"content":{"rendered":"

Production process:<\/strong><\/span><\/p>\n

Filtering water – mixing all raw materials – boiling the mixture – packaging the product – ready for sale<\/strong><\/span><\/p>\n

List of production equipment:<\/strong><\/span><\/p>\n

1. A set of water processing equipment 2 T\/hour<\/strong><\/span><\/p>\n

2. Emulsion reactor equipment<\/strong><\/span><\/p>\n

3. Automatic four-head filling and packaging equipment<\/strong><\/span><\/p>\n

4. Automatic lid closing device<\/strong><\/span><\/p>\n

5. Automatic date printer<\/strong><\/span><\/p>\n

6. Automatic closing device<\/strong><\/span><\/p>\n

7. Bundle packaging equipment<\/strong><\/span><\/p>\n

So now we can get acquainted with the complete characteristics of the equipment.<\/strong><\/span><\/p>\n

Water purification equipment<\/strong><\/span><\/p>\n

So, the first step is to clean the water needed for antifreeze. Of course, high-quality clean water helps to produce high-quality antifreeze. For this we need water filters and distillation equipment. You can see all the equipment in the picture below. On the right are two different filters, a scale, a reverse osmosis filter and a water tank. All water treatment equipment is shown in this picture.<\/strong><\/span><\/p>\n

\"\"<\/a><\/h3>\n

Quartz sand filter<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

This filter is designed to retain excess organic matter and solid compounds (sand-stone) in the water.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Filter<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Diameter<\/strong><\/span><\/td>\nF400mm<\/strong><\/span><\/td>\n<\/tr>\n
Height<\/strong><\/span><\/td>\n1400 mm<\/strong><\/span><\/td>\n<\/tr>\n
Capacity<\/strong><\/span><\/td>\n2m3\/hour<\/strong><\/span><\/td>\n<\/tr>\n
Operating pressure<\/strong><\/span><\/td>\n0.6Mpa<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nSUS304<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

 <\/p>\n

Activated carbon filter<\/strong><\/span><\/h2>\n

\"\"<\/a><\/p>\n

Cleans water by removing organic substances, chlorine ions and chromium. This filter is mainly designed to retain chemicals.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Active carbon filter<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Diameter<\/strong><\/span><\/td>\nF400mm<\/strong><\/span><\/td>\n<\/tr>\n
Height<\/strong><\/span><\/td>\n1400 mm<\/strong><\/span><\/td>\n<\/tr>\n
Capacity<\/strong><\/span><\/td>\n2m3\/hour<\/strong><\/span><\/td>\n<\/tr>\n
Operating pressure<\/strong><\/span><\/td>\n0.6Mpa<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nSUS304<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

4 emulsion reactors<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

The task of the emulsion reactor is to mix all the raw materials and water while keeping them at a certain level. The equipment requires high voltage and pressure due to its operation in a vacuum state. All parts are made of stainless steel SUS 304.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
Emulsion reactor<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Height<\/strong><\/span><\/td>\n3 m<\/strong><\/span><\/td>\n<\/tr>\n
Thickness<\/strong><\/span><\/td>\n3 mm<\/strong><\/span><\/td>\n<\/tr>\n
Electric heating capacity<\/strong><\/span><\/td>\n3000w<\/strong><\/span><\/td>\n<\/tr>\n
Heating plates<\/strong><\/span><\/td>\n3 pieces 6000w\/piece<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Automatic four-head filling equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

The equipment is fully automated and does not involve any human factor. Containers are directed to the equipment on the basis of a special conveyor. Due to the fact that the equipment has 4 casting lines, the production speed increases. The production process can be easily controlled through the PLC screen.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n
Automatic four-head filling equipment<\/strong><\/span><\/td>\n<\/tr>\n
Voltage<\/strong><\/span><\/td>\n380V50Hz<\/strong><\/span><\/td>\n<\/tr>\n
Total power<\/strong><\/span><\/td>\n1.1KW<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n1.1T<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n2000*870*1900mm<\/strong><\/span><\/td>\n<\/tr>\n
Filling interval<\/strong><\/span><\/td>\n50-5000 ml<\/strong><\/span><\/td>\n<\/tr>\n
Filling accuracy<\/strong><\/span><\/td>\n\u00b11.5ml\/500ml<\/strong><\/span><\/td>\n<\/tr>\n
Pressure<\/strong><\/span><\/td>\n0.6-0.6 MPa<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Capping equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

The next equipment closes the lids of the containers. It can work with 4 dishes at the same time. Can also handle large containers.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n
Capping equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Cover part<\/strong><\/span><\/td>\n4<\/strong><\/span><\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\n1500 units\/hour<\/strong><\/span><\/td>\n<\/tr>\n
The height of the container<\/strong><\/span><\/td>\n120-320mm<\/strong><\/span><\/td>\n<\/tr>\n
The vessel is diametric<\/strong><\/span><\/td>\nF50-F100mm<\/strong><\/span><\/td>\n<\/tr>\n
The cap is diametric<\/strong><\/span><\/td>\nF22-F32mm<\/strong><\/span><\/td>\n<\/tr>\n
Working power<\/strong><\/span><\/td>\n0.75kw<\/strong><\/span><\/td>\n<\/tr>\n
Dimensions<\/strong><\/span><\/td>\n1200*1000*2100 mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Laser marking equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

After the lid is closed, the conveyor automatically transports the containers to the packing equipment – laser marking. The equipment can also print inscriptions higher than 1 cm on the surface of the container.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n
Laser marking equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\n75m\/min<\/strong><\/span><\/td>\n<\/tr>\n
Print height<\/strong><\/span><\/td>\n12.7mm<\/strong><\/span><\/td>\n<\/tr>\n
Accuracy<\/strong><\/span><\/td>\n600DPI<\/strong><\/span><\/td>\n<\/tr>\n
Consumables<\/strong><\/span><\/td>\nMetal, plastic, aluminum, cardboard<\/strong><\/span><\/td>\n<\/tr>\n
Voltage<\/strong><\/span><\/td>\n220V<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n50W<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

 <\/p>\n

Labeling equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

The above equipment sticks specially prepared labels (labels) on the surface of plastic and other types of containers.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Labeling equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Voltage<\/strong><\/span><\/td>\n220V 50Hz<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n3000W<\/strong><\/span><\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\n0-210 units\/minute<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
General dimensions<\/strong><\/span><\/td>\n1650*630*980mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Bundle packing equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/h3>\n

The task of the equipment is to pack boxes, that is, to close their open part.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Equipment for packing in bundles<\/strong><\/span><\/td>\n<\/tr>\n
Voltage<\/strong><\/span><\/td>\n220V 50Hz<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n180W<\/strong><\/span><\/td>\n<\/tr>\n
Rement width<\/strong><\/span><\/td>\n48-60 mm<\/strong><\/span><\/td>\n<\/tr>\n
Dimensions<\/strong><\/span><\/td>\n1000*960*1400mm<\/strong><\/span><\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\n18m\/min<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Packaging dimensions: Length 150-500 mm Width 150-500 mm Height 120-500 mm<\/strong><\/span><\/p>\n

 <\/p>\n

\"\"<\/a><\/p>\n

\"\"<\/a><\/p>\n

Prices<\/strong><\/span>
\nWater treatment equipment\u00a0 $10,900<\/strong><\/span>
\nEmulsion reactor\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 $1,325×4=$5,300<\/strong><\/span>
\nFilling equipment\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0$6,300<\/strong><\/span>
\nCapping equipment\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0$5,500<\/strong><\/span>
\nLaser marking equipment\u00a0 \u00a0 \u00a0 $1,600<\/strong><\/span>
\nLabeling equipment\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 $4,300<\/strong><\/span>
\nPackaging equipment\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0$5,300<\/strong><\/span>
\nTotal:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0$39,200<\/strong><\/span><\/h3>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Production type: Fully automatic Production capacity: 8-10 tons Number of workers: 3-4\/shift Total plant capacity: 30 kw\/h Required raw materials: ethylene glycol \/ propylene glycol<\/strong><\/span><\/p>\n","protected":false},"featured_media":18374,"comment_status":"open","ping_status":"closed","template":"","meta":[],"product_cat":[1055],"product_tag":[1970,2180,1988,2027,1984,1960],"class_list":["post-22012","product","type-product","status-publish","has-post-thumbnail","hentry","product_cat-solution-product-lines","product_tag-afexuz-en","product_tag-antifreeze","product_tag-china","product_tag-equipment-en-3","product_tag-equipment-market","product_tag-production"],"acf":[],"yoast_head":"\nAntifreeze production line - Ishlab chiqarish uskunalari<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/afex.uz\/en\/product\/antifreeze-production-line\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Antifreeze production line - 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