{"id":21931,"date":"2021-08-27T10:09:34","date_gmt":"2021-08-27T05:09:34","guid":{"rendered":"http:\/\/new.afex.uz\/product\/3d-crust-production-line-automatic-line\/"},"modified":"2023-10-20T09:48:12","modified_gmt":"2023-10-20T04:48:12","slug":"3d-crust-production-line-automatic-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/3d-crust-production-line-automatic-line\/","title":{"rendered":"3D crust production line. (Automatic line)"},"content":{"rendered":"

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“AFEX-GROUP” entrepreneurs will be given information about a product that has its own demand in the market of our country, that is, the production line of 3D crystals! The main audience of such products is children and teenagers aged 3-30 years. Many entrepreneurs want to spend less money and earn more income when choosing a business activity, such businesses are not without strong competition. Every business has an imbalance. That is, you spend less money on equipment, but the cost of the product requires a lot of working capital. On the contrary, the production of 3D crystals is a business that belongs to the class of profitable business projects that spend a lot of money on equipment and require less working capital for the cost of the product. activity is considered.<\/strong><\/span><\/p>\n

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Necessary infrastructures to start the activity:<\/strong><\/span><\/p>\n

The required area is 160 \/m\u00b2<\/strong><\/span><\/p>\n

Electric power 136 kw\/380 V, 50Hz<\/strong><\/span><\/p>\n

The number of workers is 4-5 people<\/strong><\/span><\/p>\n

The main source of all infrastructures is drinking water.<\/strong><\/span><\/p>\n

Raw materials:<\/strong><\/span><\/p>\n

1. Rice flour.<\/strong><\/span><\/p>\n

2. Maize flour.<\/strong><\/span><\/p>\n

3. Wheat flour.<\/strong><\/span><\/p>\n

4. Corn starch.<\/strong><\/span><\/p>\n

5. Spices.<\/strong><\/span><\/p>\n

Equipment in the line:<\/strong><\/span><\/p>\n

1. Mixer.<\/strong><\/span><\/p>\n

2. Screw conveyor.<\/strong><\/span><\/p>\n

3. Extruder.<\/strong><\/span><\/p>\n

4. Forming equipment.<\/strong><\/span><\/p>\n

5. Special conveyor.<\/strong><\/span><\/p>\n

6. Frying pot.<\/strong><\/span><\/p>\n

7. Oscillating sieve.<\/strong><\/span><\/p>\n

8. Special conveyor.<\/strong><\/span><\/p>\n

9. Aromatizer.<\/strong><\/span><\/p>\n

10. Special conveyor.<\/strong><\/span><\/p>\n

11. Packaging equipment.<\/strong><\/span><\/p>\n

This line has an automatic production capacity of 200-250 kg per hour.<\/strong><\/span><\/p>\n

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Mixer-first, we can mix ground raw materials such as flour in the mixer according to the recipe. The equipment is able to prepare 50 kg of raw materials in 5 minutes.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\n50 kg\/5 min<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n4 kw<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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We download the raw materials mixed on the screw conveyor-mixer through this conveyor to the extruder.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
Pipe diameter<\/strong><\/span><\/td>\n110mm<\/strong><\/span><\/td>\n<\/tr>\n
Lifting height<\/strong><\/span><\/td>\n2,5m<\/strong><\/span><\/td>\n<\/tr>\n
Voltage<\/strong><\/span><\/td>\n220V 50Hz<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n1,1kw<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Extruder- this equipment cooks and squeezes raw materials under specific pressure and temperature to make various shaped snacks.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n37kw<\/strong><\/span><\/td>\n<\/tr>\n
Supply motor<\/strong><\/span><\/td>\n0,75kw<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\n180-260kg<\/strong><\/span><\/td>\n<\/tr>\n
Screw length:<\/strong><\/span><\/td>\n1520mm<\/strong><\/span><\/td>\n<\/tr>\n
Screw diameter:<\/strong><\/span><\/td>\n70mm<\/strong><\/span><\/td>\n<\/tr>\n
Screw material<\/strong><\/span><\/td>\n38CrMoAI<\/strong><\/span><\/td>\n<\/tr>\n
Total heating capacity<\/strong><\/span><\/td>\n14kw<\/strong><\/span><\/td>\n<\/tr>\n
Oil pump motor<\/strong><\/span><\/td>\n0,37kw<\/strong><\/span><\/td>\n<\/tr>\n
Total power<\/strong><\/span><\/td>\n52,12kw<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

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Forming- In this equipment, the long ribbon-like dough that comes out of the extruder is formed into the required sizes and shapes.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n1,5kw<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\nSuitable for extruder<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Molded products are sent to the roasting pot on this special conveyor.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n0,37kw<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\n0-500kg<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal\/nylon<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/strong><\/span><\/td>\n2110*340*500mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n50 kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

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Frying pot – The products formed in this special pot are fried with vegetable oil, moving non-stop with the help of a special conveyor.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Heating method:<\/strong><\/span><\/td>\nElectric<\/strong><\/span><\/td>\n<\/tr>\n
Heating capacity:<\/strong><\/span><\/td>\n64kw<\/strong><\/span><\/td>\n<\/tr>\n
Motor<\/strong><\/span><\/td>\n0,75kw<\/strong><\/span><\/td>\n<\/tr>\n
Lifting motor<\/strong><\/span><\/td>\n0,55kw<\/strong><\/span><\/td>\n<\/tr>\n
Shell thickness<\/strong><\/span><\/td>\n1.5mm<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/strong><\/span><\/td>\n3500*1200*2200mm<\/strong><\/span><\/td>\n<\/tr>\n
Total power<\/strong><\/span><\/td>\n65,3kw<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

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Oscillating sieve is the equipment used to sift out the remaining fats in the products.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n0,25kw<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/strong><\/span><\/td>\n1500*700*1200mm<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Special conveyor-oil-free products are loaded into the aromatizer through the conveyor.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n0,37kw<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\n0-500kg<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal\/nylon<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/strong><\/span><\/td>\n2110*340*500mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n50kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

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Aromatizer – this equipment is an equipment that gives additional taste to products, i.e. enriches it with spices.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\nSuitable for extruder<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n0,75kw<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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A special conveyor – from the flavoring, the products colored with spices are sent to the packaging equipment through this conveyor.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Power<\/strong><\/span><\/td>\n0,37kw<\/strong><\/span><\/td>\n<\/tr>\n
Production<\/strong><\/span><\/td>\n0-500kg<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal\/nylon<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/strong><\/span><\/td>\n2110*340*500mm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n50kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

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With the help of the packaging equipment, it is possible to pack products from 10 grams to 500 grams, 20 pieces in 1 minute.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n
Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Packaging interval<\/strong><\/span><\/td>\n10-500g<\/strong><\/span><\/td>\n<\/tr>\n
Packing speed<\/strong><\/span><\/td>\n20 pieces\/min<\/strong><\/span><\/td>\n<\/tr>\n
Packing width<\/strong><\/span><\/td>\n7-15sm<\/strong><\/span><\/td>\n<\/tr>\n
Packaging max length<\/strong><\/span><\/td>\n21sm<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/strong><\/span><\/td>\n70*59*200sm<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n90kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

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Video from the production process<\/span><\/h3>\n

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