{"id":21804,"date":"2021-07-30T16:26:59","date_gmt":"2021-07-30T11:26:59","guid":{"rendered":"http:\/\/new.afex.uz\/product\/metal-pipe-and-profile-production-line\/"},"modified":"2023-10-20T09:51:13","modified_gmt":"2023-10-20T04:51:13","slug":"metal-pipe-and-profile-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/metal-pipe-and-profile-production-line\/","title":{"rendered":"Metal pipe and profile production line"},"content":{"rendered":"

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To start this business, you can buy equipment from “AFEX GROUP”. AFEX GROUP will closely assist customers in the supply of equipment with warranty, installation and quality production of your products with the help of qualified technologists.<\/strong><\/span><\/p>\n

With the help of the technologies that we offer you, you can produce the following types of products.<\/strong><\/span><\/p>\n

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Necessary raw materials;<\/strong><\/span><\/h3>\n

Rolls of metal tape with a width of 60-240 mm and a thickness of 0.5-3 mm.<\/strong><\/span><\/p>\n

Required area;<\/strong><\/span><\/h3>\n

All the equipment of the production line can be placed in an area of 320 (40×8 meters) square meters. In addition, there should be storage of raw materials and entrance and exit corridors for trucks. The ceiling height of the building should be at least 6 meters. a lifting device (TAL) is required at the top of the building.<\/strong><\/span><\/p>\n

Necessary supply;<\/strong><\/span><\/h3>\n

Elements of the infrastructure of the industrial facility must be provided with electricity and water supply.<\/strong><\/span><\/p>\n

\u2022 Line power – 400 KW\/380V, 50\/60HZ.<\/strong><\/span><\/p>\n

\u2022Required transformer-above 500KW\/380V, 50\/60HZ.<\/strong><\/span><\/p>\n

Production stages;<\/strong><\/span><\/h3>\n

Metal pipe production line. Roll tapes of predetermined sizes are loaded into the machine. Metal roll tapes are shaped into a circle and welded with special high-frequency electronic resistance. Then they are polished and cooled with water. The finished pipes are taken out as finished products. or it is automatically sent to the next equipment to make a square shape. The process continues automatically without interruption. Then it is cut into the sizes on the cutting equipment at the specified locations. The finished products are delivered to the designated place using a special conveyor. All equipment in the line is controlled using a control panel.<\/strong><\/span><\/p>\n

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The total amount given for this line is only given for the production of one size product. Buying a separate line for other sizes will increase the productivity. get acquainted with the prices of forming rollers!<\/strong><\/span><\/p>\n

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Line equipment and devices.<\/strong><\/span><\/p>\n

\u2022Metal tape stripping equipment<\/strong><\/span><\/p>\n

\u2022Metal tape cutting equipment<\/strong><\/span><\/p>\n

\u2022Vertical storage device<\/strong><\/span><\/p>\n

\u2022Forming equipment<\/strong><\/span><\/p>\n

\u2022 Welding<\/strong><\/span><\/p>\n

\u2022 Polishing device.<\/strong><\/span><\/p>\n

\u2022 Cooling<\/strong><\/span><\/p>\n

\u2022 Formation<\/strong><\/span><\/p>\n

\u2022Cut-to-size equipment<\/strong><\/span><\/p>\n

\u2022 Special conveyor<\/strong><\/span><\/p>\n

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Metal tape stripping equipment<\/strong><\/span><\/p>\n

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Metal strip stripping equipment is used to supply raw materials for the production line. The equipment is console-type, can expand and contract pneumatically. A pneumatic brake keeps the roll taut.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n
Metal tape stripping equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Transferability<\/strong><\/span><\/td>\nDouble sided<\/strong><\/span><\/td>\n<\/tr>\n
Metal tape width<\/strong><\/span><\/td>\nMax 240 mm<\/strong><\/span><\/td>\n<\/tr>\n
Raw outer diametric<\/strong><\/span><\/td>\nF160 mm<\/strong><\/span><\/td>\n<\/tr>\n
Raw internal diametric<\/strong><\/span><\/td>\nF 350-F50 mm<\/strong><\/span><\/td>\n<\/tr>\n
The center is diametric<\/strong><\/span><\/td>\n1000 mm<\/strong><\/span><\/td>\n<\/tr>\n
Ability to load<\/strong><\/span><\/td>\nMax 2 tons<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Metal tape cutting equipment<\/strong><\/span><\/h3>\n

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In order for the production line to run continuously, the equipment is used to prepare the first metal strip roll and the next roll head for shearing and welding.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
Metal tape cutting equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Mode of operation<\/strong><\/span><\/td>\nMechanical cutting<\/strong><\/span><\/td>\n<\/tr>\n
Thickness of metal tape<\/strong><\/span><\/td>\nMax 3.0mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting width<\/strong><\/span><\/td>\n<240mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Vertical storage device<\/strong><\/span><\/h3>\n

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It has the function of storing and transferring metal strips for continuous supply to the forming machine. This device ensures that the raw material is free and easy to draw for the forming equipment.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Vertical storage device<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Thickness of metal tape<\/strong><\/span><\/td>\nMax 3.0mm<\/strong><\/span><\/td>\n<\/tr>\n
Metal tape width<\/strong><\/span><\/td>\nMax 200mm<\/strong><\/span><\/td>\n<\/tr>\n
Tape storage<\/strong><\/span><\/td>\nMax 200-300mm<\/strong><\/span><\/td>\n<\/tr>\n
Transmission speed<\/strong><\/span><\/td>\nMaximum 160m\/min<\/strong><\/span><\/td>\n<\/tr>\n
Engine power<\/strong><\/span><\/td>\n5.5 KW<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Forming equipment<\/strong><\/span><\/h3>\n

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The forming equipment first forms the tapes and then gives them a circular shape with the help of rollers.<\/strong><\/span><\/p>\n

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Welding part: To ensure that the direction of the weld is uniform.Extrusion-precise sizing. Welding – welding with special high-frequency electronic resistance. Cleaning of welds, i.e. polishing. It includes steps of cooling the product with water.<\/strong><\/span><\/p>\n

Forming equipment<\/strong><\/span><\/h3>\n

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Forming equipment – with the help of equipment, the prepared circular pipes are formed into a square or rectangular shape.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Forming equipment<\/strong><\/span><\/td>\n<\/tr>\n
Components of forming equipment<\/strong><\/span><\/td>\nForming part: Material transfer-Leveling-Conveying-1 horizontal roller-1 vertical roller-2H-2V-3H-3V-4H-4V-5V-5H-6V-6H-7V<\/strong><\/span><\/td>\n<\/tr>\n
Measuring part: 1V-1H-2V-2H-3V-3H-4V-4H-5V-5H-6V-6H-speed measurement-double correction<\/strong><\/span><\/td>\n<\/tr>\n
Equipment movement<\/strong><\/span><\/td>\nThe 160kw motors deliver power to the gearbox through a reduction gear<\/strong><\/span><\/td>\n<\/tr>\n
Horizontal formation<\/strong><\/span><\/td>\nHorizontal roller diametric F60mm<\/strong><\/span><\/td>\n<\/tr>\n
Vertical formation<\/strong><\/span><\/td>\nVertical roller diametric F 40mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Equipment for cutting to size<\/strong><\/span><\/h3>\n

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Cutting-to-size equipment – this equipment automatically cuts products to specified sizes.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n
\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Cutting equipment<\/strong><\/span><\/td>\n<\/tr>\n
Mode of operation<\/strong><\/span><\/td>\nComputerized control system that controls the cutting method<\/strong><\/span><\/td>\n<\/tr>\n
Cutting diameter<\/strong><\/span><\/td>\nMax F 76mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting thickness<\/strong><\/span><\/td>\nMax 3.0mm<\/strong><\/span><\/td>\n<\/tr>\n
Measurement accuracy<\/strong><\/span><\/td>\n+ 3 mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting disc size<\/strong><\/span><\/td>\nF50*F500*3.5 mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting motor power<\/strong><\/span><\/td>\n15kW AC<\/strong><\/span><\/td>\n<\/tr>\n
Main engine power<\/strong><\/span><\/td>\n15kWAc<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Special conveyor<\/strong><\/span><\/h3>\n

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After the cut-to-size equipment, the products are delivered to the designated location with the help of this special conveyor.<\/strong><\/span><\/p>\n

Video footage of the line’s operation<\/strong><\/span><\/p>\n