{"id":21802,"date":"2021-08-07T16:10:10","date_gmt":"2021-08-07T11:10:10","guid":{"rendered":"http:\/\/new.afex.uz\/product\/automatic-metal-tape-production-line\/"},"modified":"2023-10-20T09:50:58","modified_gmt":"2023-10-20T04:50:58","slug":"automatic-metal-tape-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/automatic-metal-tape-production-line\/","title":{"rendered":"Automatic metal tape production line"},"content":{"rendered":"

Cut-to-size metal strips are widely used in the automotive, home appliance, packaging, building materials and metal processing industries.<\/strong><\/span><\/h4>\n

In our country, metal tapes are one of the products that are widely used in the industry, mainly in components, clips, plasterboard profiles, pipes, profiles and other fields.<\/strong><\/span><\/h4>\n

You can meet the demand for the product not only in the market of our country, but also export it to neighboring countries.<\/strong><\/span><\/h4>\n

You can get more detailed information about this equipment from AFEX GROUP. We will provide you with guaranteed equipment delivery, installation and quality production of your products with the help of qualified technologists!<\/strong><\/span><\/h4>\n

Required raw materials:<\/strong><\/span><\/h4>\n

Metal rolls up to 1600mm wide and 0.5-3mm thick.<\/strong><\/span><\/h4>\n

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The thickness of the metal is different, for example, for the production of a plasterboard profile, a metal tape with a low degree of hardness and thickness is used. It is advisable to use a metal tape with a high degree of hardness and thickness for the pipe and profile. The higher the level of hardness during metalworking in equipment, the higher the probability of breakage.<\/strong><\/span><\/h4>\n

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Required field:<\/strong><\/span><\/h3>\n

All the equipment of the production line can be placed in an area of 225 (25×9) square meters. In addition, there should be storage of raw materials and entrance and exit lanes for trucks. The ceiling height of the building should be at least 6 meters. a lifting device (TAL) is required at the top.<\/strong><\/span><\/p>\n

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Required Supplies:<\/strong><\/span><\/h4>\n

Elements of the infrastructure of the industrial facility must be provided with electricity.<\/strong><\/span><\/h4>\n

\u2022 Line power – 150 KW\/380V, 50HZ.<\/strong><\/span><\/h4>\n

\u2022Required transformer-above 200KW\/380V, 50HZ.<\/strong><\/span><\/h4>\n

Line tracking equipment:<\/strong><\/span><\/h4>\n

\u2022 Roll loading device<\/strong><\/span><\/h4>\n

\u2022 Unrolling equipment<\/strong><\/span><\/h4>\n

\u2022 Leveling equipment<\/strong><\/span><\/h4>\n

\u2022 Side deflection device<\/strong><\/span><\/h4>\n

\u2022 Equipment for cutting into strips<\/strong><\/span><\/h4>\n

\u2022 Redundant tape winding (double sided) device<\/strong><\/span><\/h4>\n

\u2022 Looper device<\/strong><\/span><\/h4>\n

\u2022 Separator and traction equipment<\/strong><\/span><\/h4>\n

\u2022 Wrapping equipment<\/strong><\/span><\/h4>\n

\u2022 Unloader for wrapping equipment<\/strong><\/span><\/h4>\n

\u2022 Hydraulic system<\/strong><\/span><\/h4>\n

\u2022 Pneumatic system<\/strong><\/span><\/h4>\n

\u2022 Electronic control system<\/strong><\/span><\/h4>\n

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You can see the production lines in the picture below.<\/strong><\/span><\/p>\n

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We will explain the working mechanism of the automatic metal tape production line with the help of pictures of the equipment.<\/strong><\/span><\/p>\n

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Metal roll unwinding equipment<\/strong><\/span><\/h3>\n

We load metal rolls into this equipment with the help of a roll loading device. A roll with an inner diameter of F508 is used for the equipment, and if the inner diameter is large, it is placed through a rubber gasket. Hydraulic cylinder expansion range: F460 – F510mm, stop system with pneumatic pressure, maximum roll width 1600mm.<\/strong><\/span><\/p>\n

Leveling<\/strong><\/span><\/h3>\n

Before cutting to size, it is necessary to level the metal roll through the shafts.<\/strong><\/span><\/p>\n

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Precision cutting equipment<\/strong><\/span><\/h3>\n

The diameter of the cutting discs is \u0425180. The discs can be installed with a width of 1600 mm. Cutting speed \u226480m\/min. When cutting 0.3-1.0 mm, 25 rows are formed, when 1.0-1.9 mm are cut, 15 rows, when 2-3 mm are cut, 8 rows are formed.<\/strong><\/span><\/p>\n

Redundant tape winding device<\/strong><\/span><\/h3>\n

In the process of cutting, the equipment, in addition to the metal tapes cut to the required sizes, wraps the excess tapes from the edges of the roll, so that it does not affect the activity of the equipment.<\/strong><\/span><\/p>\n

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Tape tensioner<\/strong><\/span><\/p>\n

This equipment separates and stretches the tapes, a process that facilitates the cutting of the tapes in the cutting equipment. This equipment (Looper) needs a space of 3 meters deep, 2 meters wide and 3 meters long.<\/strong><\/span><\/p>\n

Wrap the tape<\/strong><\/span><\/p>\n

The ready-made metal tapes that have passed through the looper are ring-shaped and are wound evenly.<\/strong><\/span><\/p>\n

Electric wardrobe<\/strong><\/span><\/p>\n

There is an electrical control cabinet and two manipulation panels, the equipment is controlled by the PLC system.<\/strong><\/span><\/p>\n

Hydraulic system<\/strong><\/span><\/p>\n

Pressure: 16Mp<\/strong><\/span><\/p>\n

Power: 7.5KW-4 pcs<\/strong><\/span><\/p>\n

Oil tank volume: 450L<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Technical indicator<\/strong><\/span><\/td>\n<\/tr>\n
Cutting thickness<\/strong><\/span><\/td>\n0.5-3mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting width<\/strong><\/span><\/td>\n300-1600mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting size<\/strong><\/span><\/td>\n0.3-1.0 mm 25 tapes<\/strong><\/span><\/td>\n<\/tr>\n
Cutting size<\/strong><\/span><\/td>\n1-1.9mm 15 tapes<\/strong><\/span><\/td>\n<\/tr>\n
Cutting size<\/strong><\/span><\/td>\n2-3 mm 8 tapes<\/strong><\/span><\/td>\n<\/tr>\n
Cutting speed<\/strong><\/span><\/td>\nMax 80m\/min<\/strong><\/span><\/td>\n<\/tr>\n
Power source<\/strong><\/span><\/td>\n380V,50Hz,3 phase<\/strong><\/span><\/td>\n<\/tr>\n
Total installation capacity<\/strong><\/span><\/td>\n150 kW<\/strong><\/span><\/td>\n<\/tr>\n
Maximum roll weight<\/strong><\/span><\/td>\n15,000 kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Video from the production process<\/strong><\/span><\/h3>\n