Reinforced concrete slab production line

Reinforced concrete slabs – these products are mainly used for the construction of residential buildings, roads and bridges. It has been tested for many years and is considered one of the most reliable products.

Now the construction industry is developing, new houses, residential complexes are being built, and new roads are being laid. All this increases the demand for concrete structures. Of course, the demand is high, which is explained by the rapid development of the construction industry.

“AFEX-GROUP” provides close practical support for entrepreneurs who want to start this business activity.

product image

Technological processes of product production

Preparation of the concrete mixture – the concrete mixture must be moistened in order to pour the slab evenly.

Preparation of armature constructions – armatures are pulled taut with the help of wire pulling equipment.

Positioning the concrete slab to direct the pouring equipment.

Delivery of raw materials with the help of a machine that transports raw materials.

Cutting the prepared products into the specified sizes.

The following raw materials are needed for the production of concrete slabs:

Cement, sheben, sand, metal fittings.

Necessary infrastructures to start the activity:

Required area: Must not be less than 500 m².

Electric power: 70 KW/380 V.

Number of workers: 4-5 people.

The main source of all infrastructures is water.

The special crane required for this project will be installed by our company as agreed upon by the client.

Line equipment:

1. Cement storage bunker (silo).

2. Equipment for measuring raw materials.

3. Mixing mixer.

4. Raw material delivery machine.

5. Concrete slab pouring equipment.

6. Equipment for cutting concrete slabs.

7. Wire drawing equipment.

All technological processes in the production of products begin with the loading of raw materials into the measuring equipment.

Cement storage hopper – cement product is loaded into this container from the top. Loaded cements are loaded from the bottom using a screw conveyor to the mixer in the required amount to prepare the mixture.

Technical indicator
Model	100 Т
Silo diameter	3,000mm
Silo cylinder height	9,810mm
The height of the silo cone	2,579mm
Silo height	19,799mm
Total height	23,177mm
Unloading height	7,400mm
Thickness	3-8mm
Total weight	8T

Technical indicator
Body diameter	273 mm
Screw diameter	243 mm
Rotation speed	209rpm
Delivery	50t/h
Power	7,5kw
Length	9 metr

Raw Material Weighing Equipment- This equipment weighs the specified amount of sand mixed with sheben and fine stone on a scale and delivers it to the loading hopper to prepare the mixture. The equipment is capable of delivering 56 m³ of stone and sand raw materials per hour. All processes are managed in the control panel.

Technical indicator
Model	PLD1200
Bunker capacity	1200L
Bunker number	3
Opportunity	56 m/h
Accuracy	2%
Loading height	2.9 m
Delivery speed	1.25m/s
Power	9kw
Size	8000*2200*1680 mm
Weight	3000 kg
Total weight	5000 kg

Mixing mixer- the equipment loads the stone and sand raw materials in the loading hopper, the cement product is delivered directly from the cement storage hopper to the screw conveyor, and then mixed until it is wet with water. All processes are controlled by the control panel. .

Technical indicator	800l
Loading hopper	750l
Internal capacity of the mixer	80/60mm
Maximum stone size	30-35m3/h
Working power	18,5kw
Mixer power	5,5kw
Pump power	0,75kw
Size	4600*3030*5780mm
Weight	4200kg

Raw material delivery machine-The raw material mixing mixer delivers the mixture to the concrete slab forming equipment. The car’s carrying capacity is 1.5 tons.

Technical indicator
Fuel type	Diesel
Size	2600*2200*1550mm
Weight	1500kg

The concrete slab pouring equipment forms the concrete mixture into slabs. The length of the equipment is from 4.5 meters to 15 meters, the height is 220 mm, and the width is 1200 mm. On this equipment, 500 meters of reinforced concrete slabs can be poured in one day (8 hours). In the production of products, there are different types of plate holes, for example: circle, drop and oval. The customer can purchase one of these types when purchasing the equipment.

Technical indicator
Hole type	Oval
Power	29kw
Texture	60-65m/h
Size	4600*1900*1400mm
Weight	1500kg

Biton slab cutting equipment – after the formed concrete slabs have dried, they are cut to the required length.

Technical indicator
Blade diameter	700mm
Cutting thickness	220mm
Cutting length	1200mm
Power	11kw
Rotation speed	1440rmp/min

Wire tensioning equipment – Steel reinforcements are used to increase the strength of concrete slabs, this equipment pulls the reinforcements before pouring the slab.

Technical indicator
Rated power	650 mpa
Nominal pressure	30,8 kn
Pump power	2,2
Size	2150*500*500mm
Weight	120kg

Spare parts:

Technical indicator
Diameter	5mm
Number	200 pieces

Technical indicator
Disc diameter	700mm
Cutting thickness	220mm
Number	5 ps

Video footage of the process

The total cost of the equipment: $72,500
Transportation and customs costs: 18,000*2= 36,000$