# Polyurethane foam (sponge) production line
> Porolone is a soft and flexible material and is widely used in various industries including construction, packaging, furniture…
Catalog: Turnkey production lines
Updated: 2026-07-14

Porolone is a soft and flexible material and is widely used in various industries including construction, packaging, furniture manufacturing and household. It has good moisture absorption and elasticity. Porolone is an ideal product for use in pillows, mattresses, packaging materials, etc. Porolon is also easy to process and can be cut in different shapes and sizes according to your needs.

## Key specifications

- **Mixing power:** 15 kw
- **Cutting speed:** 12 m/min
- **Mixing weight:** MAX 200 kg
- **Mixing speed:** 2180 rpm
- **Equipment weight:** 1500 kg
- **Knife belt length:** 9080 mm

## Specifications

| | |
|---|---|
| Density indicator (kg / m3) | Rigidity gauge (Pa · Application |
| 16 (+/-1-2) | 30(+/-5) · In the manufacture of a pillow base of packaging, elbow, upholstered furniture |
| 18 (+/-1-2) | 30 (+/-5) · Elbow joint, in the manufacture of soft furniture pillow sole, as a furniture upholstery (including "Pull") and in the manufacture of mattresses (including as a protective layer on the surface of the spring); for the manufacture of seats and matraskar with an average (3-4 years) service life. |
| 22 (+/-1-2) | 36 (+/-5) · For the manufacture of seats and mattresses with an average service life (5-8 years). |
| 24 (+/-1-2) | 36 (+/-5) · For the manufacture of seats and mattresses with an average service life (5-8 years). |
| 25 (+/-1-2) | 36 (+/-5) · For the manufacture of seats and mattresses with a long service life (up to 12 years). |
| 28 (+/-1-2) | 40 (+/-5) · For the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg. |
| 30 (+/-1-2) | 40 (+/-5) · For the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg. |
| 35 (+/-1-2) | 45 (+/-5) · For the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg. |

### Liquid pore casting equipment

| | |
|---|---|
| Production volume | 20-30 blocks / in 8 hours |
| Feeding (chemicals) | 2-compartment automatic feeding |
| Mixing weight | MAX 200 kg |
| Mixing speed | 2180 rpm |
| Mixing power | 15 kw |
| Equipment weight | 1500 kg |
| Equipment size | 3000x1500x2000 mm |

### Automatic horizontal cutting equipment

| | |
|---|---|
| Desktop size | 2000x3000 mm |
| Cutting size | 3000x2000x1250 mm |
| Cutting thickness | < = 2 mm |
| Knife belt length | 9080 mm |
| Precision | < = 1m |
| Cutting speed | 12 m/min |
| Control panel | PLC |

### Vertical cutting equipment

| | |
|---|---|
| Interior table size | 2290x1200 mm |
| External table size | 2290x1320 mm |
| Cutting height | 1200 mm |
| Cutting thickness | 23 mm |
| Blade length | 8100 mm |

## Overview

Production capacity: 20-30 blocks/8 hours Power supply: 380V Required area: minimum 100 kv / meter Number of workers: 3-4 people Gas supply: not necessary Water supply: partially needed Types of porolone Porolone is characterized by good elastic properties and low residual deformations. This brand of porolone is mainly used in the furniture industry, in the manufacture of upholstered furniture (sofas, armchairs, chairs); in the packaging of products; sponges for household use (washing dishes, washing cars, etc.); sports goods; Mattresses of various configurations and other sleeping products. Density / hardness, list size, thickness and color are manufactured according to customer's requirement. There are different type, depending on the density, hardness and application of porolone. The equipment mixes chemicals placed in the tanker and puts them in a foam state. At the next stage, the equipment will pour the whipped product into a box or container of the required size. Equipment porolon cuts the blocks horizontally. The equipment is capable of cutting to a thickness of 1250 mm with a resolution of 1 mm. To control the cutting accuracy, a PLC control panel is installed on the equipment. Equipment porolon cuts the blocks in a vertical shape. The equipment can cut to a minimum thickness of 3 mm and higher.

## Video

- https://youtu.be/JVQOayFfBn8

Tags: dish, mochalka, paralon, porolon, sponge, sponge production

**Price:** Delivery, installation, warranty — request a quote.

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